KSDT-1812 Hot Iron Template Plush Digital Cutting Machine
KASU Hot Iron Template Plush Digital Cutting Machine replaces the traditional manual hot melt cutting method in cutting plush and composite plush materials and is especially fit to manufacture big-sized plush toys with a large amount (more than 2,000 plush toys with the same design).
- 30,000-100,000 Pieces Cut In 10 Hours, More Labor Saved
- Corrective Active Feeder Ensures Fully Automation
- Continuously Automatic Feeding and Cutting
- Super Low Requirement of Operators
- 10+ Years’Practice Makes Perfection
Smart Hot Iron Template Digital Cutter Solution
The traditional manual hot melt cutting method is very popular for cutting plush materials due to its many advantages such as hot sealing cutting mode, low cost, and high production.
But the manual workers need to bare holding several kilos of iron templates and standing all day. And the ventilation system is usually poor and workers need to breathe the poisonous smoke generated and withstand the working environment of over 40℃in in summer and minus 10℃in winter without an air conditioner. So it’s getting difficult for factory managers to recruit manual workers. How to balance and solve this dilemma?
KASU KSDT 1812 Hot Iron Template Plush Digital Cutting Machine is specially designed by KASU Laser to solve problems. It retains all the advantages of this hot iron cutting process, yet perfectly solves the high requirements for manual labor. The digital cutter is so easy to operate and it can automatically complete the whole process of feeding and cutting, saving manpower, materials, and time.
- Data Sheet
- Accessories
- Operation Process
- Manufacturing
| Working Area | 1800MM*1200MM | Control System | KASU PLC |
| Cut Type | Iron Template | Working Speed | <2S Per Template |
| Correction Precision | ±5MM | Power Supply Requirements | AC220V±5% 50Hz/60Hz 1Phase |
| Heads of Laser | Dual Heads | Static Power | 90W |
| Dimensions with Wood Package | 2.48*1.56*1.45M 2.43*1.68*1.02M | Hot Iron Board Size Limitation | ≤1200MM*1200MM |
| Gross Weight | 750KG | Operating Temperature | minus 10℃~45℃ |
| Motion System | Stepper Motor | Operating Humidity | 5-95% |
| Template Temp. | 800℃ | Dynamic Power | 2000W |
High Precision Corrective Active Feeding System
An important reason why KASU’s Hot Iron Template Plush Digital Cutting Machine is widely used by the plush toy industry is that it has a high-precision corrective active feeding system designed specifically for the industry.
Unlike the general active feeding system controlled by motors and sensors, the system designed by KASU is like two robotic hands, which can simulate the hand-pulling action of operators. No matter how untidy the fabric rolled edge is, it can quickly pull the fabric to the correct position within 1 second, thus guaranteeing that the whole cutter can continuously feed and continuously cut fabrics without producing any waste.
Smart Hot Iron Template Fixing Device
The hot iron template fixing device of this cutter machine has gone through several rounds of design improvement and finally formed the current version of this clever design.
The head is made of a high-strength galvanized iron plate that can be lifted and lowered. Four copper sleeves with several strong magnets are fixed to the hot iron template, and then the ironing template is fixed to the iron plate by strong magnets and moves up and down with the head.
In the middle, if you want to repair the ironing template, the template can be removed with a little force. After repair, it can be put back into the head to continue to cut without any error. You don’t need to adjust any parameters to make sure the repaired template stays in its original position.
Integrated Design Especially for Plush Industry
KASU’s Hot Iron Template Plush Digital Cutting Machine is based on a PLC control system, no computer is needed, and specially designed for the plush industry.
It supports up to 1200*1200mm sized iron templates of various kinds of plush toy shapes and designs. It integrates the automatic voltage regulating device so that the worker can easily adjust the temperature of the ironing templates according to different thickness plush fabrics and different sizes of the ironing templates.
An alarm system is designed to respond to sudden short-circuit situation that occurs during the actual cutting operation.
The whole machine is designed to be super easy to use. Only a few parameters of the iron templates need to be measured and imputed into the control panel and then the cutter can start working. Generally, non-professional workers only need to learn half a day to be able to skilled operations.
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Testimonial
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Patricio SmithWashington D.C. United StatesWe bought the KASU iron template cutter 3 years ago and it is still running in good condition. The installation was very easy, and their after-sale service is also fantastic. We will expand our factory soon and we will definitely buy from KASU again!
How KASU Support Your Business
KASU is a China high-tech company and has a professional team of engineers. Our continuous innovation allows us to always care about the real needs of our customers, about the real problems you encounter in production, and to find ways to develop automation solutions that improve your productivity, reduce labor costs, and make it less difficult to manage people.
